Automotive Technology

Explore Toolkit’s solutions for Automotive Technology Training Systems for modern automotive classrooms.

The ever-increasing quantity of technologies found in modern vehicles, combined with the ever-increasing complexity of electronic systems and state-of-the-art technologies such as Advanced Driver Assistance Systems (ADAS), Smart Sensors, Autonomous Driving systems, Interconnected Systems, Computerized Diagnostic and Scan Tools, Plug-In Electric Vehicle and Hybrid technologies, etc. creates an increased need for automotive training to be done with modern, state-of-the-art technologies and training systems.

Modern Automotive Training Labs should keep pace with modern automotive vehicles on the road.

Automotive service technicians and mechanics can be expected to:

  • Identify problems, often by using computerized diagnostic equipment
  • Plan work procedures, using charts, technical manuals, and experience
  • Test parts and systems to ensure that they work properly
  • Follow checklists to ensure that all critical parts are examined
  • Perform basic care and maintenance, including changing oil, checking fluid levels, and rotating tires
  • Repair or replace worn parts, such as brake pads, wheel bearings, and sensors
  • Perform repairs to manufacturer and customer specifications
  • Explain automotive problems and repairs to clients

Although service technicians work on traditional mechanical systems, such as engines, transmissions, and drivebelts, they also must be familiar with a growing number of electronic systems. Braking, transmission, and steering systems, for example, are controlled primarily by computers and electronic components.

Other integrated electronic systems, such as accident-avoidance sensors, are becoming common as well. In addition, a growing number of technicians are required to work on vehicles that use electricity or alternative fuels, such as ethanol.

Service technicians use many different tools, including computerized diagnostic tools and power tools such as pneumatic wrenches, lathes, welding torches, and jacks and hoists, in addition to common hand tools like wrenches, pliers, and sockets.

Whether for transportation and logistics classrooms, agriculture and mechanics or manufacturing classrooms, Toolkit has the Automotive Service Technology Training Systems and ASE Certification-aligned solutions to fit your area’s industry training needs.

Job Outlook: 69,000 new jobs per year

Average Pay: $46,890

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  • Hybrid Planetary Gearset Trainer

    The ConsuLab EM-200-29 Hybrid Planetary Gear-Set Trainer is designed to help instructors teach and students to understand the somewhat complex operation of a typical hybrid vehicle drivetrain. Based on a typical Toyota Prius hybrid vehicle, the trainer provides easy visualization of driveline component operation including:

    • ICE (Internal Combustion Engine)
    • MG1 (Motor/generator # 1)
    • MG2 (Motor/generator # 2)
    • Drive wheels
  • Cutaway Toyota Prius Hybrid Drive Train

    The EC-140H Cutaway Toyota Prius Hybrid Drive Train is a training system designed specifically for teaching how a typical hybrid drive train operates. The trainer consists of all cutaway drive train components from a Toyota Hybrid Synergy Drive system including:

    • ICE (internal combustion engine)
    • Torque damper assembly
    • MG1 (motor/generator #1)
    • Planetary gearset (power split device)
    • MG2 (motor/generator #2)
    • Transaxle
    • Inverter
    • HV (high voltage) battery (non-functional)

    The ICE, MG1, MG2 and differential output/drive wheels are driven with external electric motors via connecting chains. This design allows the demonstration of eight of the possible hybrid operating modes. All components are cutaway to allow clear student visual learning.

     

  • Cutaway Scroll Type A/C Compressor – Hybrid

    Our EC-2001-07 is a cutaway training aid of a Scroll Type AC Compressor that allows students to see the internal operation of its electrically driven hybrid scroll type A/C compressor. The 3-phase electric motor that drives the compressor can be rotated using a hand crank.

  • Engine Training Stand with Starting Station and 1.8L GM Chevy

    The ConsuLab EM-145S-GM05 Engine Trainer with GM Chevy Sonic Ecotec engine on a swivel stand is designed for student instruction and practice covering engine mechanical inspection, disassembly, measurement and reassembly.

    The working engine training system is securely mounted to a heavy duty rotating device equipped with an automatic lock to allow full 360 degree rotation. A steel mounting plate is used for engine mounting that allows full access for rear main seal and flywheel service. Each engine comes equipped with a transmission flywheel (manual or automatic).

    The engine starting station contains all components and systems necessary for the starting and running of the Ecotec engine. All necessary engine systems connections are provided to allow live operation of each swivel engine stand.

  • Toyota Corolla 1.8L Engine Trainer with HVAC

    The ConsuLab EM-140C-TYO2 engine trainer is a fully functional recycled engine mounted on a mobile stand. The trainer is based on a 2014-2018 Toyota Corolla 1.8L global vehicle platform. The trainer has easy access for service procedures of all major components. Wire colors and connectors match OEM configuration and service information. Trainer is mounted on a mobile stand constructed of powder coated 2” square steel tubing equipped with four 5” phenol casters (2 fixed and 2 swivel w/locks) for easy transport. Many ASE Education Foundation tasks can be performed with this trainer pertaining to areas A6 (Electrical) & A8 (Engine Performance). Full protection safety guards are installed covering all rotating components.

  • Toyota Yaris 1.5L Engine Trainer with Faults

    The ConsuLab EM-140C-TY01 engine trainer is a fully functional recycled engine mounted on a mobile stand. The trainer is based on a 2012-2018 Toyota Yaris 1.5L global vehicle platform. The trainer has easy access for service procedures of all major components. Wire colors and connectors match OEM configuration and service information. Trainer is mounted on a mobile stand constructed of powder coated 2” square steel tubing equipped with four 5” phenol casters (2 fixed and 2 swivel w/locks) for easy transport. Many ASE Education Foundation tasks can be performed with this trainer pertaining to areas A6 (Electrical) & A8 (Engine Performance). Full protection safety guards are installed covering all rotating components.

  • Cutaway Scroll Type A/C Compressor – Hybrid

    The EC-2001-07 allows students to see the internal operation of the electrically driven hybrid scroll type A/C compressor. The 3-phase electric motor that drives the compressor can be rotated using a hand crank.

  • Cutaway Variable Geometry Turbocharger

    Explore the Cutaway of a variable geometry turbocharger based on a Toyota platform.

  • ELECTUDE Automotive Essentials

    ELECTUDE’s Automotive Essentials is a virtual world for students to learn and practice automotive troubleshooting skills using the “Engine Diagnostic Trainer” on realistic engines using a variety of virtual diagnostic tools. Students learn the basics and the advanced aspects of automotive diagnostics in an entirely virtual environment. It’s the most comprehensive and effective automotive e-learning solution currently available, and we always recommend pairing with ConsuLab Automotive Training Systems for complete, holistic learning.

    Designed to match the visual and kinesthetic learning styles of most automotive students, ELECTUDE’s Automotive Essentials will give learners a thorough understanding of the fundamentals of automotive technology.

    It has been designed to cover all the areas of NATEF, IMI, City & Guilds, Lernfelder, TESDA, Grado Superior and other national qualification standards.

    1. Over 1000 lessons & quizzes
    2. Includes LMS
    3. Includes the Simulator
    4. Updated weekly
    5. Mobile device access
    6. 99.9% uptime
    7. Over 35 languages

     

  • ELECTUDE Courseware for Speed and Position Sensors Trainer

    The perfect eLearning complement to ConsuLab’s Speed and Position Sensors Trainer, ELECTUDE’s courseware consists of 8 student-led practical assignments and over 9.5 hours of instruction.

    Learners develop diagnostic skills using this blended e-learning and mechanical training aid package.  The combination of Electude’s e-learning modules with ConsuLab’s tabletop sensors training system creates a dynamic, hands-on environment for every level of learner. The package covers some of the most common analog and digital sensors, including hall effect and magneto resistance.

    With this practical set-up, the participant can supplement previously acquired knowledge of sensors with practical skills. The practical set-up contains four sensors for determining speed and position; inductive, Hall, MRE with internal and MRE with external magnet.

    Check Out the FREE Demo Under “Software Package”

  • ELECTUDE Courseware for Automotive Lighting Trainer

    The perfect eLearning complement to ConsuLab’s Automotive Lighting System Trainer, ELECTUDE’s courseware consists of 24 student-led practical assignments and over 25.5 hours of instruction.

    Teach the working principles of vehicle lighting systems. This practical setup consists of three panels representing the front, back and side lighting of a vehicle. They are operated by the center control panel consisting of switches, fuses, relays and more. Student will learn to read wiring diagrams, connect and test (sub)systems. Student will also learn to troubleshoot system defects by the use of an 12x faultbox and step-by-step guidance. This set-up is perfect to train students in their basic electrical- and diagnosis skills.

    The Automotive lighting system Trainer consists of a practical setup and the associated E-learning. The practical setup consists of three panels with all components that represent the lighting system of a vehicle. The components are connected to each other using the corresponding wiring set. In addition, the set-up is extremely suitable for teaching diagnostic work. Through guided troubleshooting and 12 work orders (incl. Complaint description) practical situations are simulated in which the participant can practice in a safe learning environment.

    Check Out the FREE Demo Under “Software Package”

  • ELECTUDE Courseware for CAN Bus Multiplex Trainer

    The perfect eLearning complement to ConsuLab’s CAN bus Multiplex Training System, ELECTUDE’s courseware consists of 15 student-led practical assignments and over 17 hours of instruction.

    Teach the working principles of CAN-bus and network communication in an engaging eLearning environment complemented with physical hands-on training system from ConsuLab. Teaching concepts and skills around CAN bus technology has never been more fun, exciting, and accessible with Toolkit’s ELECTUDE + ConsuLab offering.

    This practical set-up consists of four control units, switches, sensors and a lighting system, representing a fully operational CAN- bus network that communicate via the J-1939 protocol. Both analog and digital signals can be measured with a multimeter or oscilloscope. In addition, sensor values can be made visible through an information display. The Trainer is also equipped with 12x faultbox. This set-up is ideal for teaching the principles of CAN-bus networks, CAN-bus communication, CAN-bus diagnostics and CAN-bus lighting systems.

    Check Out the FREE Demo Under “Software Package”