Automotive Technology
Explore Toolkit’s solutions for Automotive Technology Training Systems for modern automotive classrooms.
The ever-increasing quantity of technologies found in modern vehicles, combined with the ever-increasing complexity of electronic systems and state-of-the-art technologies such as Advanced Driver Assistance Systems (ADAS), Smart Sensors, Autonomous Driving systems, Interconnected Systems, Computerized Diagnostic and Scan Tools, Plug-In Electric Vehicle and Hybrid technologies, etc. creates an increased need for automotive training to be done with modern, state-of-the-art technologies and training systems.
Modern Automotive Training Labs should keep pace with modern automotive vehicles on the road.
Automotive service technicians and mechanics can be expected to:
- Identify problems, often by using computerized diagnostic equipment
- Plan work procedures, using charts, technical manuals, and experience
- Test parts and systems to ensure that they work properly
- Follow checklists to ensure that all critical parts are examined
- Perform basic care and maintenance, including changing oil, checking fluid levels, and rotating tires
- Repair or replace worn parts, such as brake pads, wheel bearings, and sensors
- Perform repairs to manufacturer and customer specifications
- Explain automotive problems and repairs to clients
Although service technicians work on traditional mechanical systems, such as engines, transmissions, and drivebelts, they also must be familiar with a growing number of electronic systems. Braking, transmission, and steering systems, for example, are controlled primarily by computers and electronic components.
Other integrated electronic systems, such as accident-avoidance sensors, are becoming common as well. In addition, a growing number of technicians are required to work on vehicles that use electricity or alternative fuels, such as ethanol.
Service technicians use many different tools, including computerized diagnostic tools and power tools such as pneumatic wrenches, lathes, welding torches, and jacks and hoists, in addition to common hand tools like wrenches, pliers, and sockets.
Whether for transportation and logistics classrooms, agriculture and mechanics or manufacturing classrooms, Toolkit has the Automotive Service Technology Training Systems and ASE Certification-aligned solutions to fit your area’s industry training needs.
Job Outlook: 69,000 new jobs per year
Average Pay: $46,890
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EV High Voltage Safety and Disconnect Trainer
We are proud to announce our newest training system for Automotive and Electric Vehicle classrooms, the EV-400 High Voltage Safety and Disconnect Trainer from ConsuLab.
EV-400: Mastering Electric Vehicles in a Safe, Interactive Environment
The EV-400 is a groundbreaking interactive high voltage trainer designed to revolutionize the way we teach and learn about electric vehicle (EV) systems. This premier tool goes beyond mere demonstrations, empowering students to actively test, explore, and diagnose real-world EV scenarios in a completely safe environment.Combining fundamental and foundational skills in electrical concepts with EV-specific training content in high voltage circuits and first-responder loops, the EV-400 is a must-have training tool for modern automotive classrooms. With over 90 testable functions, the EV-400 allows students to hone diagnostic skills with a built in fault box emulating common EV High Voltage issues. It’s not just about demonstration; it’s about active engagement, hands-on learning, and real-world application.
The system provides students hands-on learning in high voltages, EV isolation practices, and gives students safe and effective access to MEASURABLE 400V high voltages.
Available in single training systems or as classroom packages of 12 training systems.
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A/C System Trainer with Orifice Tube
The Consulab EM-2000-OT Air Conditioning trainer is a complete A/C system with unique features designed to enhance the instruction of air conditioning physics. The trainer uses the orifice tube design of refrigerant flow control. The trainer uses common automotive components and can be used in both classroom and shop environments. The trainer utilizes a hermetically sealed and internally protected compressor. Operates on a 120V 15A 60Hz circuit.
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A/C System Trainer with TXV Thermostatic Expansion Valve
The Consulab EM-2000-TXV Air Conditioning trainer is a complete A/C system with unique features designed to enhance the instruction of air conditioning physics. The trainer uses the TXV (Thermal Expansion Valve) design of refrigerant flow control. The trainer uses common automotive components and can be used in both classroom and shop environments. The trainer utilizes a hermetically sealed and internally protected compressor. Operates on a 120V 15A 60Hz circuit.
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A/C System Trainer with H Block – TXV
The ConsuLab EM-2000-HB Air Conditioning trainer is a complete A/C system with unique features designed to enhance the instruction of air conditioning physics. The trainer uses the H-Block TXV design of refrigerant flow control. The trainer uses common automotive components and can be used in both classroom and shop environments. The trainer utilizes a hermetically sealed and internally protected compressor. Operates on 120V 15A 60Hz circuit.
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A/C System Trainer with H-Block (R1234YF Refrigerant)
The ConsuLab EM-2000-YF R1234yf Air Conditioning trainer is a complete A/C system with unique features designed to enhance the instruction of air conditioning physics. The trainer uses the H-Block TXV design with R1234yf flow control. The trainer uses common automotive components and can be used in both classroom and shop environments. The trainer utilizes a hermetically sealed and internally protected compressor. Operates on 120V 15A 60Hz circuit.
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Hybrid Planetary Gearset Trainer
The ConsuLab EM-200-29 Hybrid Planetary Gear-Set Trainer is designed to help instructors teach and students to understand the somewhat complex operation of a typical hybrid vehicle drivetrain. Based on a typical Toyota Prius hybrid vehicle, the trainer provides easy visualization of driveline component operation including:
- ICE (Internal Combustion Engine)
- MG1 (Motor/generator # 1)
- MG2 (Motor/generator # 2)
- Drive wheels
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Cutaway Toyota Prius Hybrid Drive Train
The EC-140H Cutaway Toyota Prius Hybrid Drive Train is a training system designed specifically for teaching how a typical hybrid drive train operates. The trainer consists of all cutaway drive train components from a Toyota Hybrid Synergy Drive system including:
- ICE (internal combustion engine)
- Torque damper assembly
- MG1 (motor/generator #1)
- Planetary gearset (power split device)
- MG2 (motor/generator #2)
- Transaxle
- Inverter
- HV (high voltage) battery (non-functional)
The ICE, MG1, MG2 and differential output/drive wheels are driven with external electric motors via connecting chains. This design allows the demonstration of eight of the possible hybrid operating modes. All components are cutaway to allow clear student visual learning.
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Truck Single Zone Automatic HVAC System Trainer
Do you struggle to teach truck, heavy equipment and agriculture automatic HVAC Systems? The HV-101A trainer provides demonstration of the functionality of a cab HVAC system without the extensive cost and space requirements of a full vehicle.
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Stand-Alone Heavy Vehicle HVAC Trainer
The HV-101 Heavy Vehicle HVAC System is based on a Freightliner Business Class M2 commercial truck and has been specifically designed for the instruction of air conditioning systems used in heavy duty vehicles. The trainer is designed and constructed using brand new OEM components and has been engineered with respect to OEM design and function. The trainer is equipped with an electrical break out box providing easily accessible electrical test points for the HVAC control head. Clear sight glasses have been installed in the high side (liquid) and low side (suction vapor) lines at the H-Block TXV that allow students to observe the changes of state of the refrigerant.
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Cutaway Thermostatic Expansion Valve with H-Block
The ConsuLab Cutaway TXV H-Block EC-2100 training aid is designed to demonstrate the internal operation of a typical Thermostatic Expansion Valve H-block used to control refrigerant flow in today’s HVAC systems.
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Storage Case for EM-2000 Series
Mobile and rugged case to store any of the EM-2000 Series Trainers. It is equipped with a tilting ramp for rolling the trainer in and out
