Automotive Technology

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  • Evap Systems Trainer

    The ConsuLab EM-200-22 EVAP System trainer is designed as a functional evaporative emissions system based on a Chevrolet Cobalt platform. Perfect for automotive classrooms, the Evap System Trainer is designed to teach students automotive fundamentals in an immersive and intuitive way.

    It can be used to teach the operational functions of a typical evaporative emission system. It also has the capability of demonstrating the cause and effect of having a small and/or large system leak. Students are able to visualize the components of the system and can hookup test equipment to learn how system leaks will affect performance.

    The fuel tank contains an internal lamp heater for demonstration of internal pressure changes. Requires a 12 VDC power supply to operate, and includes a complete curriculum and student activities.

     

  • Stand-Alone Heavy Vehicle HVAC Trainer

    The HV-101 Heavy Vehicle HVAC System is based on a Freightliner Business Class M2 commercial truck and has been specifically designed for the instruction of air conditioning systems used in heavy duty vehicles. The trainer is designed and constructed using brand new OEM components and has been engineered with respect to OEM design and function. The trainer is equipped with an electrical break out box providing easily accessible electrical test points for the HVAC control head. Clear sight glasses have been installed in the high side (liquid) and low side (suction vapor) lines at the H-Block TXV that allow students to observe the changes of state of the refrigerant.

  • Cutaway Hydraulic Clutch System Trainer

    The ConsuLab EC-1120 is an actual working Hydraulic Clutch, made with all new components so that students can visualize the actual operation of hydraulic clutches. This hydraulic clutch training system is designed to make automotive and heavy truck instructors’ lives easier.

    The training system provides:

    • Total visibility of all clutch components without the limitations of working under a vehicle.
    • Takes the mystery out of clutch operation.
    • Sits on a bench or tabletop to allow more student access and visibility of operation.
    • All new Honda clutch components are used.
  • Cutaway Diesel Exhaust After-Treatment System

    The ConsuLab EC-490 Cutaway Diesel Exhaust System Trainer allows students to view the components of a diesel exhaust aftertreatment system using LED’s and electronic controls to help learners understand the function, and effect on, diesel engine exhaust gases following the combustion cycle.

    The trainer uses multiple colored LED’s to represent the gases that flow in the exhaust system and, demonstrates the chemical reactions within each of the aftertreatment processes.

  • Cutaway Active Brake Booster and Master Cylinder

    The ConsuLab EC-122 cutaway allows to visually demonstrate the operation and internal parts of a vacuum brake booster and master cylinder.  The trainer is equipped with a braking handle that simulates the brake pedal for educational purposes.  On a vehicle when the driver depresses the brake pedal, the movement is transformed into hydraulic pressure that is delivered to hydraulic cylinders at the four wheels through pipes and hoses using an incompressible fluid.

  • Cutaway Thermostatic Expansion Valve with H-Block

    The ConsuLab Cutaway TXV H-Block EC-2100 training aid is designed to demonstrate the internal operation of a typical Thermostatic Expansion Valve  H-block used to control refrigerant flow in today’s HVAC systems.

  • Cutaway 30/30 Air Brake Chamber

    The EC-127 Cutaway 30/30 Air Brake Chamber is partly cut away so that a trainee can observe the internal elements housed within the chamber.

    Made to Order.

  • Cutaway Battery

    The ConsuLab EC-520 Cutaway Battery is the ideal aid for teaching battery principles and allows visualization of the inner parts. Designed to work in lawn mowers, lawn and garden tractors, small tractors, loaders, backhoes, 4-wheelers, generators, and motorcycles. No electrolyte for educational purposes.

  • Driveshaft Angle Trainer

    The ConsuLab Driveshaft Working Angle Trainer EM-200-28 is designed to help demonstrate and simplify the complex acceleration and deceleration phenomenon that occurs in revolving universal joints and drive shafts operating at various angles.

    Even when the input driveshaft rotates at constant speed, the output driveshaft maintains a variable speed depending on the angle between them, which causes vibrations and wear over time. The higher the angle between the shafts, the more amplified the effect is.

  • Custom Motorcycle Engine Trainer

    Safety, repeatability, space savings, fault insertion, testing and measurements, these are all part of the LV-140C solution that ConsuLab now offers to your motorcycle programs. Using the same techniques and expertise that we have developed over the past 20 years in automotive engine bench fabrication, we are now offering our service for motorcycles.  We will take your supplied motorcycle (donation or purchased) and turn it into a pedagogical teaching tool.

     

  • Classroom Electronics Package MD-4000

    ConsuLab’s Classroom Electronics Package consists of (12) twelve of the popular MD-4000 Moduponent Automotive Electrical and Electronics Training Systems in a mobile storage cabinet. Included in the classroom package are 4x of the following versatile trainers, capable of meeting any of your electrical and electronic training needs:

    We have over 60 Moduponent panels and customize this training package to your exact needs.

  • Single Sided Motorcycle Lighting Systems Trainer

    The LV-1918 Motorcycle Lighting and Accessory Systems Trainer contains OEM system components (application varies) mounted on modular plastic plates – called Moduponents® – where the student completes all of the system wiring. The trainer is built to help the student evolve from building basic circuits to more complex electrical troubleshooting.