Mini-Cell Material Handling Assembly MAP-205

MAP-205

Mini-Cell Material Handling Assembly MAP-205
Mini-Cell Material Handling Assembly MAP-205
Mini-Cell Material Handling Assembly MAP-205
Mini-Cell Material Handling Assembly MAP-205
Mini-Cell Material Handling Assembly MAP-205
Mini-Cell Material Handling Assembly MAP-205
Mini-Cell Material Handling Assembly MAP-205

Model #MAP-205-SAI1005

Mini-Cell Material Handling Assembly MAP-205

The MAP-200s consist of a series of individual tabletop mechatronics training systems that carry out a specific and different material handling task commonly seen in industrial settings.

Robust, Rugged, and Versatile, these tabletop hands-on training systems are designed to teach students a wide array of industrial automation – Pneumatics, Electrical, Industrial Safety and Automation Processes, PLC Programming, Sensors, and Troubleshooting!

The MAP-205 combines the MAP-201, MAP-202, MAP-203, and MAP-204 into a single integrated mini-cell assembly.

The MAP-205 assembles and disassembles a product (metal turning mechanism) via 4 handling devices working together on a single tabletop frame.

  1. Feeding the base
  2. Assembling the bearing
  3. Inserting the shaft
  4. Placing the lid

Pricing upon request

MAP-200 Model Choice

Body Supply Part Feeder + Detector/Ejector

Vacuum-Held Handling Device with Two Shafts

Vertical Revolving Handling Device with Internal Gripper of Bearing

Horizontal Rotolinear Handling Device with External Gripper of Shaft

Complete Mini-Cell Assembly

Troubleshooting Box

PLC Choice

Connect and control your MAP-200 with the SMC PLC Training System

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Product Documents

Software package

Interested in our software simulation solutions to complement your training system?

autoSIM-200

Video

Simulate and create all electrical and pneumatic circuits, and program your MAP-200!

SCADA

The MAP-205 has an optional SCADA application to supervise the process carried out via computer. This is open type and allows other projects to be changed or implemented – alarm manager, report editor, graphics, etc.

 

Description

SMC’s tabletop mechatronics training systems each perform a series of different material handling functions to teach students hands-on concepts and skills in pneumatics, PLC programming, sensors, vacuum technology, and more.

Using all industrial SMC components, commonly found in industrial settings worldwide, each MAP-200 series training systems teaches a unique material handling and assembly process. The complete assembly includes a body part, bearing, shaft, and cover.

Each MAP-200 Training System includes your Choice of PLC, or can be connected to the SMC PCT-200 PLC/HMI Training System for advanced control!

MAP-205: Complete Mini-Cell Assembly

MAP-205 integrates the previous four didactic handling systems, MAP-201, MAP-202, MAP-203 and MAP-204, into an assembly mini-cell. It carries out a complete assembly process of four parts.

The assembly process consists of feeding a base, checking whether it is in the correct position, inserting a bearing, then a shaft and finally a cover. The dismantling process can be performed in the same way.

The troubleshooting simulation system TROUB-200 is included, which generates up to 16 different breakdowns to be diagnosed by the user. Includes the option of integrating a communication interface that allows the user to access the PLC remotely and perform necessary remote maintenance tasks over the Internet.

Training System Structure

Base Feeder Module Layout:

Base feeder module

  • Storage Capacity: Minimum 5 bases raw material
  • Actuators: Double acting pusher cylinder, Ø16 and 100mm stroke, with speed controllers and initial and final position switches. Controlled by a single 5/2 solenoid valve.
  • Sensors: Auto switches, Reed type.
  • Inductive Sensor

Position verification module

  • Actuators: Double acting cylinder, Ø12 and 50mm stroke, with speed controllers and final position switch. Controlled by a single 5/2 solenoid valve.
  • Sensors: Auto switch, Reed type.

Displacement module

  • Actuators: Rectangular pusher cylinder, Ø25 and 200mm stroke, with speed controllers and final position switch. Controlled by a single 5/2 solenoid valve.
  • Sensors: Auto switch, Reed type.

Inverted base rejection module

  • Actuators: Single-acting ejecting cylinder, Ø10, 15mm stroke, with speed controller and controlled by a single 3/2 solenoid valve.
  • Sensors: Auto switches, Reed type.

Bearing Assembly Module Layout:

 Bearing assembly module

  • Actuators: Rotary actuator: double rack and pinion, Ø25, µmax 180º with speed controllers and 0º, 90º, and 180º position switch. Controlled by a closed-centre 5/3 solenoid valve.
  • Fixing Arm: Pneumatic grippers with two parallel-opening jaws. Controlled by a single 5/2 solenoid valve.
  • Sensors: Auto switches, Reed type. Barrier photocells.

Shaft Insertion Module Layout:

Shaft insertion module

  • Actuators: Compact linear and rotary drive cylinder, Ø32, 25mm stroke, with speed controllers and initial and end of stroke position switches during linear movement
    and 0º and 180º during rotary movement. Controlled by two single 5/2 solenoid valves.
  • Fixing Arm:  Pneumatic grippers with two parallel-opening jaws. Controlled by a single 5/2 solenoid valve.
  • Sensors: Auto switches. Reed type. Solid state auto switches. Photocell. Fibre optic.

Lid Positioning Module Layout:

Lid positioning module

  • Actuators:
    • Horizontal shaft: Double acting parallel-rod cylinder, Ø15 and 100mm stroke, with speed controllers and initial and final position switches. Controlled by a double 5/2 solenoid valve.
    • Vertical shaft: Double acting parallel-rod cylinder, Ø10 and 50mm stroke, with speed controllers and start position switch. Controlled by a single 5/2 solenoid valve.
    • Fixing arm: 3 Ø8 vacuum pads, with vacuum ejector. Controlled by a single 3/2 solenoid valve.
  • Sensors: Auto switches, Reed type. PNP output vacuum switch.

Electrical Control Panel:

  • Accessible terminal box with power supply connections and coded I/O.
  • Power supply: 110-240 VAC/24V DC (60W).
  • Wired and programmed control PLC of Choice for automatic/manual operation.

Learning Topics

  • Manufacturing
  • Mechatronics
  • Sensors

Grade/Skill Level

Designed for:

  • High School
  • Industry
  • K-8
  • Technical College
  • University

Additional information

Manufacturer

, ,

Features

Compact, Tabletop, Industrial Components, Troubleshooting, Simulation Software, Skills-Based

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SMC Automation Corporation
From industry to education

A Global Manufacturing Leader

The World's Largest Manufacturer of Automation and Pneumatic Control Technologies for industrial companies brings its industrial know-how and innovation to technical training programs.

Every SMC training system features all industrial components commonly found in manufacturing settings across the globe, including SMC's industry-leading Directional Control equipment, Actuators, modular Filters, Regulators, and Lubricators, Air Preparation equipment, Fittings and Tubings, Flow Control equipment, Solenoid Valves, Digital Pressure Switches, and Electric equipment.

The equipment and technologies students train on in the classroom, are the very same equipment and technologies they will see and use in their future workplace(s).

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SMC Skills Gap

Our SMC Training Systems are designed around SKILLS.

The skills needed by students, technicians, and engineers to be successful in industry today;

The skills for a changing workforce and rapidly evolving industrial future; and,

The skills to create the future leaders of industry.

SMC Training Systems are focused on critical thinking skills and technical mastery of technologies and concepts - our goal is NOT to train students on how to follow instructions; but rather how to empower oneself with the tools (technical aptitude) to be successful in the career of their choosing.

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SMC's Technology Trainers are built upon the principle that a solid foundation is paramount to creating students with technical expertise in their field, regardless of how advanced it may be.

SMC Technology Trainers are best-in-class modular training platforms that are complete with step-by-step curriculum and user manuals, simulation tools, and engaging digital solutions to further expand student understanding.

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Award Winning Simulation Software - autoSIM-200

SMC's autoSIM-200 software is the best turn-key software package for designing, viewing, simulating, monitoring and controlling Pneumatic, Hydraulic, Electrical, and Electronic Circuits.

autoSIM-200 is a one-for-one complement of SMC's hands-on training systems, allowing students to train by wiring circuits and programming systems virtually before applying them to the physical system.

The 2D and 3D packages allow for students to complete actual lab activities and curriculum exercises in the virtual simulator before completing them on the hands-on training equipment.

Comprehensive eLearning

Our engaging and interactive, web-based eLearning represents a major achievement of providing students "hands-on" training access in a virtual environment.

All major areas of Automation are taught in easy-to-digest bite-sized nuggets broken up into different topics such as Alternating Currents, Direct Currents, Solid State Devices, Pneumatics, Hydraulics, Robotics, PLCs, Sensors, Process Control and More!

Looking for Soft Skills eLearning, Trades-focused eLearning, Measurement, Tools, etc? Just Ask!

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COMPLETE CURRICULUM

All SMC International Training products are complete with all learning materials for successful implementation in the classroom and/or lab. All training systems include user manuals, activity guides, and access to wiring, electrical, and mechanical schematics, in addition to complete PLC programs and diagrams.

SMC curriculum is designed to meet you at your level, with as much hand-holding as necessary, and take you to our standard: industry.

Industry Driven

All SMC Training Systems are made up entirely of industrial components and systems.

As the global leader in such technologies, it is likely that the components your students use on our training systems will in fact be the same technologies and components they see when they enter the workforce.

Our reference is industry.

From Industry. For Industry.

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SMC Training Systems and associated Curriculum are designed to be aligned with most industry-recognized credentials, including SMC's Industry 4.0 Specialist Certification Pathway, and all associated micro-credentials.

Our Skills-Driven approach to technical training means each course can be cross-walked and aligned with industry-validated micro-credentials.