Horizontal Rotolinear Material Handling Training System - MAP-204

MAP-204

Horizontal Rotolinear Material Handling Training System - MAP-204
Horizontal Rotolinear Material Handling Training System - MAP-204
Vertical Revolving Material Handling Training System - MAP-203

Model #MAP-203-SAI1003-1

Horizontal Rotolinear Material Handling Training System – MAP-204

SMC’s MAP-200s consist of a series of individual tabletop mechatronics training systems that carry out a specific and different material handling task commonly seen in industrial settings.

Robust, Rugged, and Versatile, these tabletop hands-on training systems are designed to teach students a wide array of industrial automation – Pneumatics, Electrical, Industrial Safety and Automation Processes, PLC Programming, Sensors, and Troubleshooting!

MAP-204: Vertical Revolving Handling Training System with Internal Gripper

The function of the handling device is to transfer the part from a starting area to an unloading area through a rotolinear actuator that displaces an outer gripper. The part being transported is a metal bearing.

The part used is made from anodized aluminum, 14.6mm diameter and 41mm height, so that when the part is placed on the unloading area it fits perfectly onto a stainless steel pivot with a slightly larger diameter than the shaft.

Pricing upon request

MAP-200 Model Choice

Body Supply Part Feeder + Detector/Ejector

Vacuum-Held Handling Device with Two Shafts

Vertical Revolving Handling Device with Internal Gripper of Bearing

Horizontal Rotolinear Handling Device with External Gripper of Shaft

Complete Mini-Cell Assembly

Troubleshooting Box

PLC Choice

Connect and control your MAP-200 with the SMC PLC Training System

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Product Documents

Software package

Interested in our software simulation solutions to complement your training system?

autoSIM-200

Simulate and create all electrical and pneumatic circuits, and program your MAP-200!

autoSIM Video

Description

SMC’s tabletop mechatronics training systems each perform a series of different material handling functions to teach students hands-on concepts and skills in pneumatics, PLC programming, sensors, vacuum technology, and more.

Using all industrial SMC components, commonly found in industrial settings worldwide, each MAP-200 series training systems teaches a unique material handling and assembly process. The complete assembly includes a body part, bearing, shaft, and cover.

Each MAP-200 Training System includes your Choice of PLC, or can be connected to the SMC PCT-200 PLC/HMI Training System for advanced control!

MAP-203: Vertical Revolving Handling Training System with Internal Gripper

The function of the handling device is to transfer the part from a starting area to an unloading area, using a internal gripper. These areas are recreated using both parts made from stainless steel.

The part used in this process is a bearing so that when it is placed on the unloading area, it fits perfectly onto a stainless steel pivot with a slightly smaller diameter than the bearing’s inner diameter.

The handling device is mounted on a 740x580x25 mm extruded aluminium desktop base. This aluminium base has 8.5mm slots to mount the components on the base and two handles to carry it around. The following modules are fitted on this base:

Specifications

All of the components used to build the handling device are industrial. The handling device includes:

Control keypad:

With a green start button, a red stop button and a black manual/automatic cycle switch.

– Air treatment unit:

The handling device includes an air treatment unit comprising a 5 µm filter with a pressure controller, 10 bar pressure gauge, manual 3/2 stop valve and drain valve.

Documentation:

The handling device comes with a set of hardcopy documentation, consisting of:

– Technical system description.

– Pneumatic drawings.

– Electrical drawings.

– Mechanical assembly drawings.

– Student Practice activities.

– Specifications for all of the industrial components.

Part Transfer Module:

Comprising a rotolinear pneumatic actuator, with linear and rotary drive, with a pneumatic external gripper at the end of a fixing arm. The components in this module have the following characteristics:

– Actuators: Compact linear and rotary drive cylinder, Ø32, 25mm stroke, with speed controllers and initial and end of stroke switches during linear movement
and 0º and 180º during rotary movement. Controlled by two single 5/2 solenoid valves.

– Fixing arm:  pneumatic gripper with two parallel-opening jaws.Controlled by a single 5/2 solenoid valve.

– Sensors: 4 auto switches, Reed type.

– 2 solid state auto switches.

Electrical Control Panel:

All of the pneumatic cables and tubing are properly identified and labelled at both ends.

The electrical and pneumatic control required for the handling device to operate in stand-alone mode is included on the base, with the following components:

– 15 electrical connection terminals.

– 110 – 240VAC/24 VDC 60W power supply.

Wired and programmed control PLC of Choice for automatic/manual operation.

Troubleshooting Box

The Troubleshooting Box includes a breakdown generation system which generates up to 16 non-destructive anomalies that are activated by switches. This system is located inside a locked box. Students will have to apply their studies and critical thinking skills to prove mastery of the technologies and concepts associated with automation and material handling through systematic steps of troubleshooting.

 

Learning Topics

  • Manufacturing
  • Mechatronics
  • Sensors

Grade/Skill Level

Designed for:

  • High School
  • Industry
  • K-8
  • Technical College
  • University

Additional information

Manufacturer

, ,

Features

Compact, Tabletop, Industrial Components, Troubleshooting, Simulation Software, Skills-Based

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SMC Automation Corporation
From industry to education

A Global Manufacturing Leader

The World's Largest Manufacturer of Automation and Pneumatic Control Technologies for industrial companies brings its industrial know-how and innovation to technical training programs.

Every SMC training system features all industrial components commonly found in manufacturing settings across the globe, including SMC's industry-leading Directional Control equipment, Actuators, modular Filters, Regulators, and Lubricators, Air Preparation equipment, Fittings and Tubings, Flow Control equipment, Solenoid Valves, Digital Pressure Switches, and Electric equipment.

The equipment and technologies students train on in the classroom, are the very same equipment and technologies they will see and use in their future workplace(s).

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SMC Skills Gap

Our SMC Training Systems are designed around SKILLS.

The skills needed by students, technicians, and engineers to be successful in industry today;

The skills for a changing workforce and rapidly evolving industrial future; and,

The skills to create the future leaders of industry.

SMC Training Systems are focused on critical thinking skills and technical mastery of technologies and concepts - our goal is NOT to train students on how to follow instructions; but rather how to empower oneself with the tools (technical aptitude) to be successful in the career of their choosing.

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SMC's Technology Trainers are built upon the principle that a solid foundation is paramount to creating students with technical expertise in their field, regardless of how advanced it may be.

SMC Technology Trainers are best-in-class modular training platforms that are complete with step-by-step curriculum and user manuals, simulation tools, and engaging digital solutions to further expand student understanding.

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  • Process Control
  • Sensors and Smart Sensors
  • Vacuum Technology
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Award Winning Simulation Software - autoSIM-200

SMC's autoSIM-200 software is the best turn-key software package for designing, viewing, simulating, monitoring and controlling Pneumatic, Hydraulic, Electrical, and Electronic Circuits.

autoSIM-200 is a one-for-one complement of SMC's hands-on training systems, allowing students to train by wiring circuits and programming systems virtually before applying them to the physical system.

The 2D and 3D packages allow for students to complete actual lab activities and curriculum exercises in the virtual simulator before completing them on the hands-on training equipment.

Comprehensive eLearning

Our engaging and interactive, web-based eLearning represents a major achievement of providing students "hands-on" training access in a virtual environment.

All major areas of Automation are taught in easy-to-digest bite-sized nuggets broken up into different topics such as Alternating Currents, Direct Currents, Solid State Devices, Pneumatics, Hydraulics, Robotics, PLCs, Sensors, Process Control and More!

Looking for Soft Skills eLearning, Trades-focused eLearning, Measurement, Tools, etc? Just Ask!

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COMPLETE CURRICULUM

All SMC International Training products are complete with all learning materials for successful implementation in the classroom and/or lab. All training systems include user manuals, activity guides, and access to wiring, electrical, and mechanical schematics, in addition to complete PLC programs and diagrams.

SMC curriculum is designed to meet you at your level, with as much hand-holding as necessary, and take you to our standard: industry.

Industry Driven

All SMC Training Systems are made up entirely of industrial components and systems.

As the global leader in such technologies, it is likely that the components your students use on our training systems will in fact be the same technologies and components they see when they enter the workforce.

Our reference is industry.

From Industry. For Industry.

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SMC Training Systems and associated Curriculum are designed to be aligned with most industry-recognized credentials, including SMC's Industry 4.0 Specialist Certification Pathway, and all associated micro-credentials.

Our Skills-Driven approach to technical training means each course can be cross-walked and aligned with industry-validated micro-credentials.