Part Feeding and Detecting Training System - MAP-201

MAP-201

Part Feeding and Detecting Training System - MAP-201
Part Feeding and Detecting Training System - MAP-201

Model #MAP-201-SAI1001

Part Feeding and Detecting Training System – MAP-201

SMC’s MAP-200s consist of a series of individual tabletop mechatronics training systems that carry out a specific and different material handling task commonly seen in industrial settings.

Robust, Rugged, and Versatile, these tabletop hands-on training systems are designed to teach students a wide array of industrial automation – Pneumatics, Electrical, Industrial Safety and Automation Processes, PLC Programming, Sensors, and Troubleshooting!

MAP-201: Body Supply Part Feeder + Detector/Ejector

The process: A gravity feeder houses the parts in a column. Each part has a non-symmetrical interior housing and is ejected by a pneumatic cylinder. The correct orientation of the part is verified using a cylinder with a plunger. After verification, an oval section pneumatic cylinder moves the work-piece to the final position. Otherwise, a single acting cylinder removes the part via the evacuation ramp.

Pricing upon request

MAP-200 Model Choice

Body Supply Part Feeder + Detector/Ejector

Vacuum-Held Handling Device with Two Shafts

Vertical Revolving Handling Device with Internal Gripper of Bearing

Horizontal Rotolinear Handling Device with External Gripper of Shaft

Complete Mini-Cell Assembly

Troubleshooting Box

PLC Choice

Connect and control your MAP-200 with the SMC PLC Training System

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Integrated and Wired Directly on MAP-200

Product Documents

Software package

Interested in our software simulation solutions to complement your training system?

autoSIM-200

Simulate and create all electrical and pneumatic circuits, and program your MAP-200!

autoSIM Video

Description

SMC’s tabletop mechatronics training systems each perform a series of different material handling functions to teach students hands-on concepts and skills in pneumatics, PLC programming, sensors, vacuum technology, and more.

Using all industrial SMC components, commonly found in industrial settings worldwide, each MAP-200 series training systems teaches a unique material handling and assembly process. The complete assembly includes a body part, bearing, shaft, and cover.

Each MAP-200 Training System includes your Choice of PLC, or can be connected to the SMC PCT-200 PLC/HMI Training System for advanced control!

MAP-201: Body Supply Part Feeder + Detector/Ejector

A gravity feeder houses the parts in a column (1). Each part has a non-symmetrical interior housing and is ejected by a pneumatic cylinder (2). The correct orientation of the part is verified using a cylinder with a plunger (3). After verification, an oval section pneumatic cylinder (4) moves the work-piece to the final position. Otherwise, a single acting cylinder (5) removes the part via the evacuation ramp.

Specifications

All of the components used to build the handling device are industrial. The handling device includes:

Control keypad:

With a green start button, a red stop button and a black manual/automatic cycle switch.

– Air treatment unit:

The handling device includes an air treatment unit comprising a 5 µm filter with a pressure controller, 10 bar pressure gauge, manual 3/2 stop valve and drain valve.

Documentation:

The handling device comes with a set of hardcopy documentation, consisting of:

– Technical system description.

– Pneumatic drawings.

– Electrical drawings.

– Mechanical assembly drawings.

– Student Practice activities.

– Specifications for all of the industrial components.

Part Feeder Module

This module of the MAP-201 has a gravity feeder in which the anodized aluminum parts are stored on top of each other, so that when the part at the bottom of the pile is fed the rest fall down due to gravity. The part at the bottom of the pile is removed using a pneumatic cylinder that drives a pusher adapted to the size of the part. The components in this module have the following characteristics:

– Storage capacity: minimum 10 parts.

– Actuators: 1 double acting pneumatic pusher cylinder, Ø16 and 100mm stroke, with speed controllers and initial and final position switches and controlled by a single 5/2 solenoid valve.

– Sensors: 2 auto switches, Reed type.

Position Verification Module

A cylinder equipped with a cylinder part screwed into the end of the rod that is inserted in the 32 mm diameter opening on the top of the anodized aluminum part verifies that the part is in the right position. The components in this module have the following characteristics:

– Actuators: 1 double acting pneumatic cylinder, Ø12 and 50mm stroke, with speed controllers and final position switches and controlled by a single 5/2 solenoid valve.

– Sensors: 1 auto switch, Reed type.

Displacement Module

Once the position of the anodized aluminum part has been verified, this module displaces the part to an unloading area. The part is displaced by a pneumatic cylinder that drives a pusher adapted to the size of the anodized aluminum part. The components in this module have the following characteristics:

– Actuators: 1 rectangular pneumatic pusher cylinder, Ø25 and 200mm stroke, with speed controllers and final position switches and controlled by a single 5/2 solenoid valve.

– Sensors: 1 auto switch, Reed type.

Incorrect Part Rejection Module

If the “position verification module” detects that the anodized aluminum part is not in the right position, this module ejects the part through a pusher cylinder onto a stainless steel ramp, in order to leave the path unobstructed for the other parts. The components in this module have the following characteristics:

– Actuators: 1 single acting ejecting cylinder, Ø10, 15mm stroke, with speed controller. Controlled by a single 3/2 solenoid valve.

Electrical Control Panel:

All of the pneumatic cables and tubing are properly identified and labelled at both ends.

The electrical and pneumatic control required for the handling device to operate in stand-alone mode is included on the base, with the following components:

– 14 electrical connection terminals.

– 110 – 240VAC/24 VDC 60W power supply.

– Wired and programmed control to PLC of Choice for automatic/manual operation.

Troubleshooting Box

The Troubleshooting Box includes a breakdown generation system which generates up to 16 non-destructive anomalies that are activated by switches. This system is located inside a locked box. Students will have to apply their studies and critical thinking skills to prove mastery of the technologies and concepts associated with automation and material handling through systematic steps of troubleshooting.

 

Learning Topics

  • Manufacturing
  • Mechatronics
  • Sensors

Grade/Skill Level

Designed for:

  • High School
  • Industry
  • K-8
  • Technical College
  • University

Additional information

Manufacturer

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Features

Compact, Tabletop, Industrial Components, Troubleshooting, Simulation Software, Skills-Based

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SMC Automation Corporation
From industry to education

A Global Manufacturing Leader

The World's Largest Manufacturer of Automation and Pneumatic Control Technologies for industrial companies brings its industrial know-how and innovation to technical training programs.

Every SMC training system features all industrial components commonly found in manufacturing settings across the globe, including SMC's industry-leading Directional Control equipment, Actuators, modular Filters, Regulators, and Lubricators, Air Preparation equipment, Fittings and Tubings, Flow Control equipment, Solenoid Valves, Digital Pressure Switches, and Electric equipment.

The equipment and technologies students train on in the classroom, are the very same equipment and technologies they will see and use in their future workplace(s).

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Our SMC Training Systems are designed around SKILLS.

The skills needed by students, technicians, and engineers to be successful in industry today;

The skills for a changing workforce and rapidly evolving industrial future; and,

The skills to create the future leaders of industry.

SMC Training Systems are focused on critical thinking skills and technical mastery of technologies and concepts - our goal is NOT to train students on how to follow instructions; but rather how to empower oneself with the tools (technical aptitude) to be successful in the career of their choosing.

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Award Winning Simulation Software - autoSIM-200

SMC's autoSIM-200 software is the best turn-key software package for designing, viewing, simulating, monitoring and controlling Pneumatic, Hydraulic, Electrical, and Electronic Circuits.

autoSIM-200 is a one-for-one complement of SMC's hands-on training systems, allowing students to train by wiring circuits and programming systems virtually before applying them to the physical system.

The 2D and 3D packages allow for students to complete actual lab activities and curriculum exercises in the virtual simulator before completing them on the hands-on training equipment.

Comprehensive eLearning

Our engaging and interactive, web-based eLearning represents a major achievement of providing students "hands-on" training access in a virtual environment.

All major areas of Automation are taught in easy-to-digest bite-sized nuggets broken up into different topics such as Alternating Currents, Direct Currents, Solid State Devices, Pneumatics, Hydraulics, Robotics, PLCs, Sensors, Process Control and More!

Looking for Soft Skills eLearning, Trades-focused eLearning, Measurement, Tools, etc? Just Ask!

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COMPLETE CURRICULUM

All SMC International Training products are complete with all learning materials for successful implementation in the classroom and/or lab. All training systems include user manuals, activity guides, and access to wiring, electrical, and mechanical schematics, in addition to complete PLC programs and diagrams.

SMC curriculum is designed to meet you at your level, with as much hand-holding as necessary, and take you to our standard: industry.

Industry Driven

All SMC Training Systems are made up entirely of industrial components and systems.

As the global leader in such technologies, it is likely that the components your students use on our training systems will in fact be the same technologies and components they see when they enter the workforce.

Our reference is industry.

From Industry. For Industry.

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SMC Training Systems and associated Curriculum are designed to be aligned with most industry-recognized credentials, including SMC's Industry 4.0 Specialist Certification Pathway, and all associated micro-credentials.

Our Skills-Driven approach to technical training means each course can be cross-walked and aligned with industry-validated micro-credentials.