Model #TPS-200

SMC Three-Phase Separator

Name: SMC Three-Phase Separator
Brand: HART
SKU: TPS-200

SMC 3-Phase Separator

three phase separator with simulator

SMC 3 Phase Separator

SMC 3-Phase Separator Simulator

The new 3-Phase Separator Training System from SMC emulates the industrial separation process of the oil, gas and water obtained from oil wells during the oil production process. The process is performed with all gaseous and liquid components in a pressurized container.

A Three Phase Separator for oil production is a large container designed to separate the fluids obtained from the well into its individual constituent components: oil, gas and water. These types of separators are based on the principle that the three components have different densities. This allows separating them when they move slowly, the gas in the upper part, the water in the bottom and the oil in the middle.

SMC’s new 3-Phase Separator Training System includes all hardware, software, and learning content for effective training in process control and three-phase separation concepts.

Pricing upon request

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Description

SMC’s low cost, tabletop 3 Phase Separator training system delivers a wide range of basic and advanced technologies, fully integrated with Dynamic System Control software.

TPS 200 is a Desktop Three Phase Separator that utilizes standard industrial hardware, non-toxic oil and a PC-based DCS style control interface.

Fundamentals

TPS-200 system allows the user to explore more about the fundamentals of three phase separation. The oil, gas, water separation basics can be learned with this system:

Physical layout (visual and practical)
Flow vs. residence time (visual and theoretical)
Flow vs. compositions (visual and using sim model)
Pressure vs. flow/gas rates (visual and theoretical).
Pressure vs. compositions (using sim model).
Temperature vs. compositions (using sim model).

Activities

With the new TPS-200 system the user will be able to work and develop different skills using the following control systems:

Transmitters (pressure, flow, level and interface level).
Level Control (several sensor types, PID tuning and variable cascade control).
Pressure control (PID tuning and several sensor types).
Flow control (fluid flow control, ratio flow control and direct flow control).
PLC system (PLC ladder may be viewed and limit switches).
Safety Systems (ESD and cause and effect)

Separation Basics include:

Physical layout – visual and practical
Flow vs. Residence Time – visual and theoretical
Flow vs Composites – using sim model (multiple); visual (2 component)
Pressure vs Flow/Gas Rates – visual and theoretical
Press vs Composites – using sim model (multiples)
Temp vs Compositions – using sim model (multiple)

DCS System includes:

Introduction to Graphics Style
Line color / pipe color
Line following
Several Control Type Examples
Measurement Unit Conversion
Alarms
Trend Displays
Action Replays
Pre-Prepared Sequencing

Simulation Model includes:

Separation Fundamentals
Multiple Component
DCS Introduction
Practice the Procedures
Practice the Measurements
Effect of Temperature
Tune the Controllers
Safety Systems

Control System includes:

Transmitters
Level Control
Pressure Control
Flow Control
PLC System
Safety System

Relevant Subjects

Manufacturing
Process Control

Designed for:

Industry
Technical College
University

Additional information

Manufacturer	SMC, HART
Features	Compact, Student and Instructor Manuals, Hands-on Activities and Lesson Plans, Quick Connect, Modular, Industrial Components

Product Documents

TPS-200

SMC 3-Phase Separator

A Global Manufacturing Leader

The World's Largest Manufacturer of Automation and Pneumatic Control Technologies for industrial companies brings its industrial know-how and innovation to technical training programs.

Every SMC training system features all industrial components commonly found in manufacturing settings across the globe, including SMC's industry-leading Directional Control equipment, Actuators, modular Filters, Regulators, and Lubricators, Air Preparation equipment, Fittings and Tubings, Flow Control equipment, Solenoid Valves, Digital Pressure Switches, and Electric equipment.

The equipment and technologies students train on in the classroom, are the very same equipment and technologies they will see and use in their future workplace(s).

Our SMC Training Systems are designed around SKILLS.

The skills needed by students, technicians, and engineers to be successful in industry today;

The skills for a changing workforce and rapidly evolving industrial future; and,

The skills to create the future leaders of industry.

SMC Training Systems are focused on critical thinking skills and technical mastery of technologies and concepts - our goal is NOT to train students on how to follow instructions; but rather how to empower oneself with the tools (technical aptitude) to be successful in the career of their choosing.

TECHNOLOGY TRAINERS MECHATRONICS SYSTEMS INDUSTRY 4.0 SYSTEMS CUSTOM TRAINING SYSTEMS

TECHNOLOGY TRAINERS

SMC's Technology Trainers are built upon the principle that a solid foundation is paramount to creating students with technical expertise in their field, regardless of how advanced it may be.

SMC Technology Trainers are best-in-class modular training platforms that are complete with step-by-step curriculum and user manuals, simulation tools, and engaging digital solutions to further expand student understanding.

Basic Electrical Trainers - AC, DC, and Solid State
Pneumatics and Electro-Pneumatics
Hydraulics and Electro-Hydraulics
Mechanical Drives
Programmable Logic Controllers and Human Machine Interfaces
Industrial Robotics
Industrial (Motor) Controls
Process Control
Sensors and Smart Sensors
Vacuum Technology

MECHATRONICS SYSTEMS

The bread-and-butter of SMC: Automation and Integrated Systems.

SMC's integrated mechatronics and automated assembly training systems provide students with hands-on, real-world manufacturing systems for practical skills development. Mechatronics combines topics in mechanics, electronics, computing and robotics into one diverse area, and SMC's mechatronic training systems give students an in-depth look at programming, wiring, installation, troubleshooting, and more!

From tabletop mechatronics systems like the Automate-200 Urban Recycling Training System to complete industrial assembly lines like the Flexible Manufacturing System, SMC has a training solution for your school.

INDUSTRY 4.0 SYSTEMS

SMC, a pioneer of Industry 4.0 technology for commercial customers, brings its real-world technology and expertise to education with world-class i4o training platforms.

Integrated physical, digital, and cyber-physical solutions make up SMC's comprehensive Industry 4.0 portfolio for Advanced Manufacturing training.

Complete smart factories with Industrial Robots, Mobile Robots, Smart Sensors with IO-Link, IIoT, Identification Systems like RFID, NFC, Bar Codes, MES Software, Data Collection and Analysis, Artificial Intelligence, Machine Learning, Cyber Security, Digital Twins, and more.

SMC's all-encompassing i4o solutions range from tabletop and compact introductory Industry 4.0 Training Systems to complete smart factories.

CUSTOM TRAINING SYSTEMS

Award Winning Simulation Software - autoSIM-200

SMC's autoSIM-200 software is the best turn-key software package for designing, viewing, simulating, monitoring and controlling Pneumatic, Hydraulic, Electrical, and Electronic Circuits.

autoSIM-200 is a one-for-one complement of SMC's hands-on training systems, allowing students to train by wiring circuits and programming systems virtually before applying them to the physical system.

The 2D and 3D packages allow for students to complete actual lab activities and curriculum exercises in the virtual simulator before completing them on the hands-on training equipment.

Comprehensive eLearning

Our engaging and interactive, web-based eLearning represents a major achievement of providing students "hands-on" training access in a virtual environment.

All major areas of Automation are taught in easy-to-digest bite-sized nuggets broken up into different topics such as Alternating Currents, Direct Currents, Solid State Devices, Pneumatics, Hydraulics, Robotics, PLCs, Sensors, Process Control and More!

Looking for Soft Skills eLearning, Trades-focused eLearning, Measurement, Tools, etc? Just Ask!

Some of our SMC Partners...

THE SMC DIFFERENCE

COMPLETE CURRICULUM

All SMC International Training products are complete with all learning materials for successful implementation in the classroom and/or lab. All training systems include user manuals, activity guides, and access to wiring, electrical, and mechanical schematics, in addition to complete PLC programs and diagrams.

SMC curriculum is designed to meet you at your level, with as much hand-holding as necessary, and take you to our standard: industry.

Industry Driven

All SMC Training Systems are made up entirely of industrial components and systems.

As the global leader in such technologies, it is likely that the components your students use on our training systems will in fact be the same technologies and components they see when they enter the workforce.

Our reference is industry.

From Industry. For Industry.

GET CERTIFIED

SMC Training Systems and associated Curriculum are designed to be aligned with most industry-recognized credentials, including SMC's Industry 4.0 Specialist Certification Pathway, and all associated micro-credentials.

Our Skills-Driven approach to technical training means each course can be cross-walked and aligned with industry-validated micro-credentials.

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