Electric Vehicles and Hybrids

The demand and interest in Electric Vehicles (EVs) and Hybrid Vehicles continues to skyrocket, as fuel costs rise, technology changes and becomes more mainstream, and consumer demand for more environment-friendly options increases. This trend does not appear to be slowing down any time soon, therefore it’s important for students in today’s automotive classrooms to have access to new Electric Vehicles and Hybrid Training Systems that keep up with the changes in industry.

The amount and types of technology seen in modern vehicles is drastically different than what was seen 5, 10, 15, and 20 years ago; and studies show most training centers and automotive technical programs have not kept pace.

TOOLKIT is here to help schools prepare for this new paradigm with modern and cutting-edge training systems designed around electricity, EVs, safety, and more!

Electric Vehicles and Hybrid Vehicle Training Systems must be safe, accessible, utilize real-world technologies and be consistent with industry trends and standards.

Workers from a variety of educational and employment backgrounds are employed in the electric vehicle industry, such as the scientists who conduct research in electric drive technology, the manufacturing workers who build the vehicles, and the automotive maintenance technicians who repair the vehicles. Most of these occupations require specialized training or work experience in electric vehicle manufacturing and maintenance.

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  • EV High Voltage Safety and Disconnect Trainer

    We are proud to announce our newest training system for Automotive and Electric Vehicle classrooms, the EV-400 High Voltage Safety and Disconnect Trainer from ConsuLab.

    EV-400: Mastering Electric Vehicles in a Safe, Interactive Environment
    The EV-400 is a groundbreaking interactive high voltage trainer designed to revolutionize the way we teach and learn about electric vehicle (EV) systems. This premier tool goes beyond mere demonstrations, empowering students to actively test, explore, and diagnose real-world EV scenarios in a completely safe environment.

    Combining fundamental and foundational skills in electrical concepts with EV-specific training content in high voltage circuits and first-responder loops, the EV-400 is a must-have training tool for modern automotive classrooms. With over 90 testable functions, the EV-400 allows students to hone diagnostic skills with a built in fault box emulating common EV High Voltage issues.  It’s not just about demonstration; it’s about active engagement, hands-on learning, and real-world application.

    The system provides students hands-on learning in high voltages, EV isolation practices, and gives students safe and effective access to MEASURABLE 400V high voltages.

    Available in single training systems or as classroom packages of 12 training systems.

  • Hybrid Planetary Gearset Trainer

    The ConsuLab EM-200-29 Hybrid Planetary Gear-Set Trainer is designed to help instructors teach and students to understand the somewhat complex operation of a typical hybrid vehicle drivetrain. Based on a typical Toyota Prius hybrid vehicle, the trainer provides easy visualization of driveline component operation including:

    • ICE (Internal Combustion Engine)
    • MG1 (Motor/generator # 1)
    • MG2 (Motor/generator # 2)
    • Drive wheels
  • Cutaway Toyota Prius Hybrid Drive Train

    The EC-140H Cutaway Toyota Prius Hybrid Drive Train is a training system designed specifically for teaching how a typical hybrid drive train operates. The trainer consists of all cutaway drive train components from a Toyota Hybrid Synergy Drive system including:

    • ICE (internal combustion engine)
    • Torque damper assembly
    • MG1 (motor/generator #1)
    • Planetary gearset (power split device)
    • MG2 (motor/generator #2)
    • Transaxle
    • Inverter
    • HV (high voltage) battery (non-functional)

    The ICE, MG1, MG2 and differential output/drive wheels are driven with external electric motors via connecting chains. This design allows the demonstration of eight of the possible hybrid operating modes. All components are cutaway to allow clear student visual learning.